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Wafer-processing-Peer-Tutoring(EE6601复习)


6601期末必考点

1.光刻(Lithography)

三个主要过程:Coating $\rightarrow$ Expose $\rightarrow$ Developing

1.1 Light Intensity

Mercury Arc Lamp: V Light Wavelength大概在300-400nm之间时,也就是g-line、h-line、i-line光刻胶,用的是深汞灯(Hg lamp)进行光刻,光刻强度低(low intensity),因此所需曝光时间长。

Excimer laser Source(准分子激光源): 而当UV Light Wavelength下降到300以下时,就是KrF光刻胶,用的是Deep UV(DUV),也就是深紫外灯,其拥有更高的光刻强度(high intensity),则所需曝光时间就很短.

1.2 Resists

如上图所示,左边是正性光刻胶,被UV光照的地方溶解,而有掩膜(Mask)遮盖的地方,也就是没有光照的光刻胶不溶解;而右边则是负性光刻胶,其工作机理与正光刻胶相反,被光照的光刻胶不溶解,而被掩膜遮盖的位置则溶解。

1.3 Eight Steps of Lithography

step 1: Vapour Prime

Wafer dehydration bake; HMDS adhesion clean and dry

step 2: Spin Coat

Make PR to expected Thickness

另外,Resist layer thickness depends on the viscosity of resist and is inversely proportional to the square root of the spin speed, $t{\frac{\alpha}{\omega_2}}$.

Thinner Resist: ${I_R}\simeq{[\frac{viscosity\times{solid\,content}}{\sqrt{spin\,speed}}]}$,Spin speed越快越好,如果转速越慢,表面的光刻胶就会越厚。

step 3: Soft Bake

Partial evaporation of resist solvents; Improves resist-to-wafer adhesion; Improves etch resistance

短时间的Pre-bake可以防止由于残留在PR中的的solvent过多而导致的UV light reaching the PAC;

Over-bake则会增加sensitivity to UV light,甚至可能破坏PAC和减少solubility of the PR。

step 4: Alignment and Exposure

Transfer pattern to wafer; Active PAC

step 5: Post-Exposure Bake

Evaporate all solvnent

还能减少驻波(standing wave)效应的影响

step 6: Developing

Remove the soluble portion with a solvent; Patterning

step 7: Hard Bake

Evaporate solvnent from step6 adhesion; Etch resistance

step 8: Develop Inspect

Check the quality of process to ensure the pattern is transfered.

1.4 Printing

注意:在Contact Printing和Proximity Printing中,掩膜被称作mask,但是在Projection Printing中,则被成为reticle,但实际上两者是一样的。

另外,在Contact Printing中,mask和photoresist是直接接触的;而在Proximity Printing中,mask和wafer并没有直接接触,这一改动可以prevent dust particles。

1.5 Minimum Linewidth / Resolution

Resolution for the proximity printer:

$W_{min}\simeq{\sqrt{k_1\lambda{g}}}$ , $\lambda=\frac{c}{f}$, $E=h\frac{c}{f}$

$k_1$ is a constant

$\lambda$ is Wavelength of the exposure source

$g$ is Gap between the mask and the wafer surface

and more larger resolution is better.

1.6 Numerical Aperture

NA is a measure of the ability to collect light

$NA=nsin\theta$

Where $n=$refraction index (the medium in which the system is immersed, in this $n=1$ for air)

So n is for air or water not for LENS.

$NA=sin\theta\,{\simeq}{\frac{\frac{d}{2}}{f}}={\frac{d}{2f}}$

1.7 Depth of Focus

Depth of focus:

$\sigma=\pm{\frac{\frac{W_{min}}{2}}{tan\theta}}\simeq\pm{\frac{\frac{k\lambda}{2NA}}{sin\theta}}$

$\sigma=\pm{\frac{\frac{k\lambda}{2NA}}{\frac{NA}{n}}\simeq\pm{\frac{nk_2{\lambda}}{(NA)^2}}}$

$\lambda$越小或者$NA$越大,则$\sigma$越小;$\sigma$越小越好

1.8 光强度图

左边是Contact Printeing,右边是Proximity Printing。

上面的光强度图要求要会画,三种光刻模式都要会。

1.9 Modulation transfer function (MTF)

We hope projection printer shows no diffraction, like contact printer light and dark edge is very sharp.

$MTF=\frac{I{max}-I{min}}{I{max}+I{min}}$,MTF is for optical system(Lens) and bigger the better.

2 光刻胶技术(resist technology)

2.1 Contrast curve

A good resist, Dose critical is 50,

You shine 51 dose, all resist is soluble;

You shine 49 dose, nothing happened.

一个重要的参数:

Sensitivity: $D_{100}(D_f)$

Chemical contrast $\gamma$ $\rightarrow$ slope of curve defined as:

$\gamma=\frac{1}{log{10}\frac{(D{100})}{D_{0}}}$

2.2 Critical Modulation transfer function (CMTF)

从上面的 $\gamma$ 可以推导出CMTF:

$CMTF=\frac{D_f-D_0}{D_f+D_0}=\frac{10^{\frac{1}{\gamma}}-1}{10^{\frac{1}{\gamma}}+1}$

$MFT$ 的数值是越高越好,但是 $CMTF$ 却是越低越好。而且一般来说 $MTF\geqslant{CMTF}$ is required for the resist to resolve the aerial image.

2.3 Components of Resist

Resin(树脂)
Give resist mechanical and chemical properties.

Sensitiser(光敏)
Photo active compound (PAC/ PAG) .

Solvent(溶剂)
Keeps resist in liquid state;
Allows spin coating of the resist.

Additives(添加剂)
Improve Etch resistivity and implant blocking capability.

2.4 Advantages and Disadvantages of Resists

注意:正光刻胶是在光照中被溶解,而负光刻胶是在光照中被固化。

现在工业中更喜欢使用正光刻胶,因为有更好的Resolution。

2.5 Chemically Amplified DUV Resist(化学放大深紫外光刻胶)

关键是CA Chemical Amplify:

DUV makes PAG Photo Acid Generator to generate acid, PEB diffusion acid

2.6 Standing wave effect

解释:Input light reflected and diffusion with reflected light, standing wave formed Zigzag or swing curve

如何减少驻波效应:

Dye PR more absorption

PEB flat the zigzag(PEB also helps by smoothing out the zigzag due to resist thermal reflow)

ARC anti-reflective


文章作者: Jeremy Yang
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